Unique solutions for climbing and bouldering

CUSTOM MADE FALL PROTECTION

CLIMBING MATS

Fall protection mats or crash pads are used in connection with all climbing facilities. Especially during bouldering, the fall protection mat is a crucial safety factor. When we at Gubbies develop climbing walls, climbing towers, or bouldering walls, considerations about various options for fall protection are always an integral part of the project. If you need new climbing mats for existing climbing walls, we are also happy to create a customized solution for you.

FALL PROTECTION FOR CLIMBING FACILITIES

Climbing mattresses are made of foam and can be manufactured in different hardnesses depending on the purpose for which they are to be used. Fall mattresses are mainly used in indoor climbing and bouldering halls. For boulder walls, where you climb without safety equipment (harness and rope), the fall mattress is the only safety measure. Climbing and bouldering walls are designed with very different designs. Each individual wall is unique and therefore we always measure the wall and the room before we design the mattress. At Gubbies, we take care of measuring and design, while the actual production of the mattress takes place at one of our suppliers, who have many years of experience in developing mattresses specifically for climbing. In this way, you get a mattress that is both specially designed for your climbing wall and produced by the best in the field.

OUTDOOR FALL PROTECTION

There are different types of materials that can be used as fall surfaces in connection with playgrounds and outdoor activity areas. Fall protection sand or rubber chips are often used. At Gubbies, we supply fall protection that meets the European norms and standards in the field. You are always welcome to contact us if you need advice and guidance on choosing a fall base or if you would like calculations on how large an area a fall base should have for a given climbing facility. In most cases, fall protection is a large expense, which it is important to include in the overall budget. The price will always be determined by factors such as design, material selection and size.

Our climbing mattresses provide completely unique solutions for climbing and bouldering gyms, and they are designed, produced and assembled to comply with the following standards: EN12572-2, EN12503-1, EN12503-4 and NFP90-311

MODULAR MATS

These mats are connected with strong Velcro straps and can therefore be moved when not in use. The absolute best choice if you need fall protection for climbing facilities in rooms that occasionally need to be used for other purposes.

The fact that they are custom-designed to follow the shapes of the wall/room gives you unlimited possibilities in shaping the mattresses. The mattress’s edge against the wall can either be vertical directly against the wall or wedge-shaped if you want a good sit-start mat for the bouldering wall.

WALL-TO-WALL MATS

A custom-designed fall mat that follows the contours of the climbing wall, ensuring it fits snugly against the wall all the way around. We call these wall-to-wall mats. The mat is covered by a single large cover, which is secured to the floor at the edges with a plywood strip. This ensures that the mats do not shift during use and also prevents cracks and gaps in the mat where someone could step down into. In other words, the wall-to-wall mat serves as a large, additional floor under the climbing/bouldering wall.

The edge of the mat against the wall can either be vertical, directly against the wall, or wedge-shaped if you want a good sit-start mat for the bouldering wall.

LEAD WALL MATS

When climbing on a high wall, safety equipment consists of a harness, rope, and belay device. In this context, the need for large, thick mats is not as great. However, it is important to secure the climber with a smaller mat or crash pads, as falls from a low height can occur before the climber has clipped into the first anchor point.

These high wall mats are designed to follow the shape of the climbing wall and are “taped” together with strong Velcro straps.

MODULAR MATS

These mats are connected with strong Velcro straps and can therefore be moved when not in use. The absolute best choice if you need fall protection for climbing facilities in rooms that occasionally need to be used for other purposes.

The fact that they are custom-designed to follow the shapes of the wall/room gives you unlimited possibilities in shaping the mattresses. The mattress’s edge against the wall can either be vertical directly against the wall or wedge-shaped if you want a good sit-start mat for the bouldering wall.

WALL-TO-WALL MATS

A custom-designed fall mat that follows the contours of the climbing wall, ensuring it fits snugly against the wall all the way around. We call these wall-to-wall mats. The mat is covered by a single large cover, which is secured to the floor at the edges with a plywood strip. This ensures that the mats do not shift during use and also prevents cracks and gaps in the mat where someone could step down into. In other words, the wall-to-wall mat serves as a large, additional floor under the climbing/bouldering wall.

The edge of the mat against the wall can either be vertical, directly against the wall, or wedge-shaped if you want a good sit-start mat for the bouldering wall.

LEAD WALL MATS

When climbing on a high wall, safety equipment consists of a harness, rope, and belay device. In this context, the need for large, thick mats is not as great. However, it is important to secure the climber with a smaller mat or crash pads, as falls from a low height can occur before the climber has clipped into the first anchor point.

These high wall mats are designed to follow the shape of the climbing wall and are “taped” together with strong Velcro straps.

THE FOAM COMPOSITION

The types of foam used are designed for use in climbing and bouldering gyms. The mattresses are typically composed of two layers of foam, where the lower layer is soft and therefore optimally absorbs falls, while the upper layer of foam is of such a hard nature that you can walk on the mattress without sinking into it. You can also run on the mattresses, which makes a significant difference when, for example, the climbing facility is in conjunction with a parkour course, where running against obstacles is a large part of the activity. The combination of the hard, top layer of foam and the wear resistance of the vinyl means that you can easily set up a ladder on the mattress when you need to remove handles or screw new routes on the lower wall meters.

An optional option for the mattresses is to make the outer edge of extra hard foam. In this way, the edge of the mattress forms a sitting bench and at the same time you get a hard edge right where everyone steps on and off the mattress.

THE FOAM COMPOSITION

The types of foam used are designed for use in climbing and bouldering gyms. The mattresses are typically composed of two layers of foam, where the lower layer is soft and therefore optimally absorbs falls, while the upper layer of foam is of such a hard nature that you can walk on the mattress without sinking into it. You can also run on the mattresses, which makes a significant difference when, for example, the climbing facility is in conjunction with a parkour course, where running against obstacles is a large part of the activity. The combination of the hard, top layer of foam and the wear resistance of the vinyl means that you can easily set up a ladder on the mattress when you need to remove handles or screw new routes on the lower wall meters.

An optional option for the mattresses is to make the outer edge of extra hard foam. In this way, the edge of the mattress forms a sitting bench and at the same time you get a hard edge right where everyone steps on and off the mattress.

TECHNICAL SPECIFICATIONS

VINYL COVER

Our supplier of fall mats has developed an extremely durable vinyl cover that specifically meets the demands and challenges of the climbing world. This means that if tools, wrenches, or climbing holds are dropped when setting new routes, the risk of the cover tearing is minimal.

Coating

Reinforced PVC

Vinyl Weight

680 g/m² or 63 g/ft²

Tensile Strength

33300 N/5cm

Tear Resistance

380 N

Temperature Resistance

-30 / +70°C

FREQUENTLY ASKED QUESTIONS

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At Gubbies we are a team of dedicated individuals each with various experiences with climbing, product development and designing climbing facilities. Don't hesitate to reach out if you have any questions or if you need an advise or input for your next climbing adventure.

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